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2222材料工程  2017, Vol. 45 Issue (5): 127-134    DOI: 10.11868/j.issn.1001-4381.2015.001292
  综述 本期目录 | 过刊浏览 | 高级检索 |
电力电子中高频软磁材料的研究进展
刘君昌1, 梅云辉1,*(), 陆国权1,2
1 天津大学 材料科学与工程学院, 天津 300350
2 弗吉尼亚理工大学 材料科学与工程系, 弗吉尼亚 黒堡 24061
Development of High-frequency Soft Magnetic Materials for Power Electronics
Jun-chang LIU1, Yun-hui MEI1,*(), Guo-quan LU1,2
1 School of Materials Science and Engineering, Tianjin University, Tianjin 300350, China
2 Department of Materials Science and Engineering, Virginia Tech, Blacksburg 24061, Virginia, USA
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摘要 

随着电力电子行业的飞速发展，新型电磁材料的投入使用，对电子元器件的高频磁性能提出了新的要求。磁芯作为电子元器件的核心部件，其发展程度直接决定电子元器件的性能，这就要求具有优异高频软磁性能的材料发展。本文综述了四种软磁材料的发展历程，对每种软磁材料的优缺点进行了归纳总结，同时指出了未来的发展方向，并重点对近年来研究热门的软磁复合材料进行了梳理。粒径大小可控、包覆层对核层的包覆均匀程度以及从实验室走向产业化的大批量制备方法是未来高频软磁复合材料的发展趋势。
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刘君昌
梅云辉
陆国权
关键词 ： 电力电子,  软磁材料,  高频低损,  低矫顽力    
Abstract：

The new requirements of high-frequency magnetic properties are put forward for electronic components with the rapid development of power electronics industry and the use of new electromagnetic materials. The properties of magnetic core, which is the key unit of electronic components, determine the performance of electronic components directly. Therefore, it's necessary to study the high-frequency soft magnetic materials. In this paper, the development history of four types of soft magnetic materials was reviewed. The advantages and disadvantages of each kind of soft magnetic materials and future development trends were pointed out. The emphases were placed on the popular soft magnetic composite materials in recent years. The tendency is to develop high-frequency soft magnetic composite materials with the particle size controllable, uniform coating layer on the core and a mass production method from laboratory to industrialization.
Key words： power electronics    soft magnetic material    high-frequency low loss    low coercivity
收稿日期: 2015-10-29      出版日期: 2017-05-17
中图分类号:  TB33  
基金资助:国家高技术研究发展计划项目(2015AA034501);天津市重大科技专项(132CZDGX01106)
通讯作者: 梅云辉     E-mail: yunhui@tju.edu.cn
作者简介: 梅云辉(1985-), 男, 副教授, 博士, 研究方向为功率电子封装工艺及磁性材料的制备和成型工艺, 联系地址:天津市津南区海河教育园区天津大学材料学院31楼283(300350), E-mail:yunhui@tju.edu.cn
引用本文:   
刘君昌, 梅云辉, 陆国权. 电力电子中高频软磁材料的研究进展[J]. 材料工程, 2017, 45(5): 127-134.
Jun-chang LIU, Yun-hui MEI, Guo-quan LU. Development of High-frequency Soft Magnetic Materials for Power Electronics. Journal of Materials Engineering, 2017, 45(5): 127-134.
链接本文:  
http://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2015.001292      或      http://jme.biam.ac.cn/CN/Y2017/V45/I5/127
Classification Advantage Disadvantage
Metal-matrix alloy Low cost,
high permeability,
high saturation magnetization,
used for low-frequency high-power		 Low electrical resistivity,
low operating frequency,
high eddy-current loss at high frequencies
Soft ferrite High permeability,
high electrical resistivity,
high operating frequency		 Low saturation magnetization
Amorphous and nanocrystalline Low coercivity,
high permeability,
high power density,
high strength and hardness,
wear-resistant and corrosion-resistant		 High cost,
complex process,
bad thermostability,
Soft magnetic composite High electrical resistivity,
high operating frequency		 Low permeability and low magnetic
flux density due to the magnetic dilution effect
Table 1  四种软磁材料的主要优缺点
Fig.1  软磁复合材料结构示意图
Fig.2  纯坡莫合金与84%复合材料的复数磁导率(a)和功率损耗密度对比(b)[51]
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