电弧熔丝增材制造铝合金研究进展

doi:10.11868/j.issn.1001-4381.2021.000343

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Abstract

Wire arc additive manufacturing (WAAM) attracts much attention due to its unique feature of rapid near net shape forming without die. It has the potential to become an advanced manufacturing technology that can break the bottleneck of alloy development and industrial application for aluminum materials. Wire arc additive manufacturing technology originates from traditional arc welding, and both of them use high-energy arc as heat source and metal wires as raw material. The WAAM technology and equipment development, the solidification and solid state phase transformation performance, microstructures, metallurgical defects as well as mechanical property of aluminum alloys were reviewed. The technique prospects of hot wire and multi-wire additive manufacturing, the unique fabrication manner and the exclusive phase transformation microstructure were discussed. The WAAM-specialized approaches to address the issues of poor manufacturing accuracy, serious porosity and cracking, and unsatisfied mechanical property, including fabrication system development, metallurgical defect controlling, alloy composition and microstructure design and heat treatment optimization were proposed. Such proposals are expected to facilitate the rapid development of high-end, customized and distinguished aluminum alloys via WAAM.

Key words： wire arc additive manufacturing aluminum alloy phase transition characteristic meta-llurgical defect

Received: 15 April 2021 Published: 18 April 2022

ZTFLH:	TG146.2⁺1
	TG444

Corresponding Authors: Yueling GUO E-mail: y.guo@bit.edu.cn

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	Articles by authors
	Qifei HAN
	Rui FU
	Jinlong HU
	Yueling GUO
	Yafeng HAN
	Junsheng WANG
	Tao JI
	Jiping LU
	Changmeng LIU

Cite this article:

Qifei HAN,Rui FU,Jinlong HU, et al. Research progress in wire arc additive manufacturing of aluminum alloys[J]. Journal of Materials Engineering, 2022, 50(4): 62-73.

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http://jme.biam.ac.cn/EN/10.11868/j.issn.1001-4381.2021.000343 OR http://jme.biam.ac.cn/EN/Y2022/V50/I4/62

Schematic diagrams of wire arc additive manufacturing
(a)MIG; (b)TIG; (c)TIG-MIG; (d)CMT; (e)PAW

Schematic diagram of hot wire arc additive manufacturing

12](a) and single power supply four wire material (b)
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Schematic diagrams of Tandem^[12](a) and single power supply four wire material (b)

Solubility limit of aluminum alloy^[16]

26]
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Formation mechanism of the second phase of wire arc additive manufacturing of aluminum alloy at different locations^[26]

27]
(a)150 mm/min; (b)250 mm/min; (c)350 mm/min; (d)450 mm/min
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Layered structure of wire arc additive manufacturing of aluminum alloy at different arc travel speed^[27]
(a)150 mm/min; (b)250 mm/min; (c)350 mm/min; (d)450 mm/min

Performance comparison of wire arc additive manufacturing of aluminum alloy with cast and wrought aluminum alloys (a) and mechanical properties of wire arc additive manufacturing of typical aluminum alloy (b)

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