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材料工程  2015, Vol. 43 Issue (1): 6-12    DOI: 10.11868/j.issn.1001-4381.2015.01.002
  材料与工艺 本期目录 | 过刊浏览 | 高级检索 |
FV520(B)钢叶片模拟件激光再制造工艺优化及成形修复
任维彬, 董世运, 徐滨士, 王玉江, 闫世兴, 方金祥
装甲兵工程学院 装备再制造技术国防科技重点实验室, 北京 100072
Process Optimization and Forming Repair of Laser Remanufacture for FV520(B) Steel Blade Simulator
REN Wei-bin, DONG Shi-yun, XU Bin-shi, WANG Yu-jiang, YAN Shi-xing, FANG Jin-xiang
National Key Laboratory for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China
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摘要 针对压缩机叶片激光再制造成形的工程实际需求,从激光再制造成形表面平整度假设出发,获得了熔覆层搭接率数学模型并实验验证,通过分析单道熔覆层形状和优选稀释率,确定了FV520(B)钢基体上熔覆FeCrNiCu系合金粉末的最优化匹配工艺参数;通过量化分析激光再制造成形过程,规划了最佳成形路径和工艺过程,实现了体积损伤叶片模拟件激光再制造成形.渗透探伤和金相显微测量结果表明:再制造成形部位表层无气孔、裂纹等缺陷产生,成形部位形状尺寸误差小于2mm,角度误差小于3°.
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任维彬
董世运
徐滨士
王玉江
闫世兴
方金祥
关键词 激光再制造工艺优化成形修复FV520(B)钢叶片模拟件    
Abstract:Aimed at the engineering actual demand of laser remanufacture forming for compressor blade, based on the hypothesis of surface smoothness for laser remanufacture forming, the mathematics model of cladding layer overlapping rate was obtained and verified by experiment. Through analysis on the shape of single laser cladding layer and screening the dilution, the optimized matched process parameters for the FeCrNiCu series alloy powder on the FV520(B) substrate were determined. Thro-ugh quantitative analysis on the laser remanufacture forming process, the scanning path and technical process were planned. Also the laser remanufacture forming of the blade simulator with volume damage was realized. The results of the penetration testing and metallographic microscope measurement show that there is not blowhole and crack on the surface of the forming places, the shape dimension error of the forming places is controlled less than 2mm, and the angle error is controlled less than 3°.
Key wordslaser remanufacture    process optimization    forming repair    FV520(B) steel    blade simulator
收稿日期: 2014-06-25      出版日期: 2015-01-20
中图分类号:  TN249  
基金资助:国家重点基础研究发展计划(973计划)项目(2011CB013403)
通讯作者: 董世运(1973-),男,研究员,主要从事激光再制造方面的研究工作,联系地址:北京市丰台区杜家坎21号院士办装甲兵工程学院装备再制造技术国防科技重点实验室(100072),syd422@sohu.com     E-mail: syd422@sohu.com
引用本文:   
任维彬, 董世运, 徐滨士, 王玉江, 闫世兴, 方金祥. FV520(B)钢叶片模拟件激光再制造工艺优化及成形修复[J]. 材料工程, 2015, 43(1): 6-12.
REN Wei-bin, DONG Shi-yun, XU Bin-shi, WANG Yu-jiang, YAN Shi-xing, FANG Jin-xiang. Process Optimization and Forming Repair of Laser Remanufacture for FV520(B) Steel Blade Simulator. Journal of Materials Engineering, 2015, 43(1): 6-12.
链接本文:  
http://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2015.01.002      或      http://jme.biam.ac.cn/CN/Y2015/V43/I1/6
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