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材料工程  2016, Vol. 44 Issue (8): 98-103    DOI: 10.11868/j.issn.1001-4381.2016.08.016
  测试与表征 本期目录 | 过刊浏览 | 高级检索 |
仿生非光滑表面对对磨副的损伤机理研究
张占辉1,2, 王义强3, 叶国云4, 韩子渊1,3, 张志杰1,3, 骆海波3
1. 太原科技大学 机械工程学院, 太原 030024;
2. 河南省特种设备安全检测研究院, 郑州 450000;
3. 浙江大学 宁波理工学院 机电与能源工程分院, 浙江 宁波 315100;
4. 宁波如意股份有限公司, 浙江 宁波 315615
Damage Mechanism in Counter Pairs Caused by Bionic Non-smoothed Surface
ZHANG Zhan-hui1,2, WANG Yi-qiang3, YE Guo-yun4, HAN Zi-yuan1,3, ZHANG Zhi-jie1,3, LUO Hai-bo3
1. College of Mechanical Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, China;
2. Henan Special Equipment Inspection Institute, Zhengzhou 450000, China;
3. College of Mechanical and Energy Engineering, Ningbo Institute of Technology, Zhejiang University, Ningbo 315100, Zhejiang, China;
4. Ningbo Ruyi Joint Stock Company Limited, Ningbo 315615, Zhejiang, China
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摘要 利用激光处理技术在灰铸铁表面加工了4种具有非光滑形态的试样,对比研究非光滑形态对对磨副的影响规律。结果表明:非光滑表面对对磨副的损伤机理与光滑试样不同,为非光滑表面凸起对对磨副的微观切削作用。非光滑表面对磨副的磨损质量均远大于未处理试样的对磨副,以对磨副磨损质量为评价指标,条状、环状、点状和网状对对磨副的损伤作用依次减小,损伤最小的网状对磨副其质量损失仅为等面积比下的条状对磨副的55.66%,在相同的单元体面积比和几乎相同的显微硬度条件下,通过调整单元体的形态可以有效地减轻对对磨副的损伤作用。这是由于不同形态的非光滑表面在磨损过程中的载荷分配机制不同。
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张占辉
王义强
叶国云
韩子渊
张志杰
骆海波
关键词 摩擦磨损非光滑表面对磨副仿生工程    
Abstract:Four biomimetic non-smoothed surface specimens with different shapes were prepared by laser processing. Tests were conducted on MMU-5G wear and abrasion test machine to study the influencing rule of non-smoothed surfaces on counter pairs. The results show that the mass loss of the friction pair matching with the non-smoothed units is much greater than the ones matching with the smooth specimens. The pairs matching with different non-smoothed units suffer differently. The non-smoothed surface protruding zone exerts micro cutting on counter pairs. The striation causes the greatest mass loss of the pairs than the other non-smoothed units, which almost doubles the damage of the grid ones suffering the least. The difference in pairs damage is attributed to the different mechanism of undertaking the load in the process of wear. The damage can be alleviated effectively by changing the shapes of the units without increasing or decreasing the area ratio of the non-smoothed units.
Key wordsfriction and wear    non-smoothed surface    counter pair    bionics engineering
收稿日期: 2014-07-25      出版日期: 2016-08-23
中图分类号:  TG115.5+8  
通讯作者: 王义强(1964-),男,教授,博士,研究方向:数控装备与数字制造技术、仿生导轨,联系地址:浙江省宁波市高教园区钱湖南路1号浙江大学宁波理工学院机电与能源工程分院(315100),jluwang@gmail.com     E-mail: jluwang@gmail.com
引用本文:   
张占辉, 王义强, 叶国云, 韩子渊, 张志杰, 骆海波. 仿生非光滑表面对对磨副的损伤机理研究[J]. 材料工程, 2016, 44(8): 98-103.
ZHANG Zhan-hui, WANG Yi-qiang, YE Guo-yun, HAN Zi-yuan, ZHANG Zhi-jie, LUO Hai-bo. Damage Mechanism in Counter Pairs Caused by Bionic Non-smoothed Surface. Journal of Materials Engineering, 2016, 44(8): 98-103.
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http://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2016.08.016      或      http://jme.biam.ac.cn/CN/Y2016/V44/I8/98
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