Please wait a minute...
 
材料工程  2016, Vol. 44 Issue (9): 121-128    DOI: 10.11868/j.issn.1001-4381.2016.09.019
  综述 本期目录 | 过刊浏览 | 高级检索 |
航空发动机用聚酰亚胺树脂基复合材料衬套研究进展
王云飞1,2, 张朋3, 刘刚3, 肇研1, 包建文3
1 北京航空航天大学 材料科学与工程学院, 北京 100191;
2 中国航空规划设计研究总院有限公司, 北京 100120;
3 中航工业复合材料技术中心, 北京 101300
Progress in Research on Polyimide Composite Bushings for Aeroengine
WANG Yun-fei1,2, ZHANG Peng3, LIU Gang3, ZHAO Yan1, BAO Jian-wen3
1 School of Materials Science and Engineering, Beihang University, Beijing 100191, China;
2 AVIC China Aviation Planning and Design Institute(Group) Co., Ltd., Beijing 100120, China;
3 AVIC Composites Center, Beijing 101300, China
全文: PDF(1099 KB)   HTML()
输出: BibTeX | EndNote (RIS)      
摘要 综述了航空发动机用聚酰亚胺树脂基复合材料衬套的特性及其研究进展与应用现状,重点介绍了石墨填充复合材料衬套、纤维编织增强复合材料衬套及短切纤维增强复合材料衬套的制备技术、性能特点与应用发展,指出低成本、连续化生产、耐高温及长使用寿命是未来航空发动机聚酰亚胺树脂基复合材料衬套及其材料体系的主要发展方向。
服务
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章
王云飞
张朋
刘刚
肇研
包建文
关键词 航空发动机聚酰亚胺复合材料衬套    
Abstract:Properties, research progress and application status of polyimide composite bushings for aeroengine were reviewed. The manufacture technology, performance and applications of graphite filled composite bushings, braid composite bushings and chopped fiber composite bushings were primarily introduced. It is pointed out that low cost, continuous manufacture process, high heat resistance and long-service life will be the main directions of polyimide composite bushings for aeroengine and its materials system in the future.
Key wordsaeroengine    polyimide    composite    bushing
收稿日期: 2014-11-06      出版日期: 2016-09-27
中图分类号:  TB332  
通讯作者: 刘刚(1978-),男,博士,研究员,主要从事高性能树脂基复合材料相关研究,联系地址:北京市81信箱3分箱(100095),E-mail:liugang@iccas.ac.cn     E-mail: liugang@iccas.ac.cn
引用本文:   
王云飞, 张朋, 刘刚, 肇研, 包建文. 航空发动机用聚酰亚胺树脂基复合材料衬套研究进展[J]. 材料工程, 2016, 44(9): 121-128.
WANG Yun-fei, ZHANG Peng, LIU Gang, ZHAO Yan, BAO Jian-wen. Progress in Research on Polyimide Composite Bushings for Aeroengine. Journal of Materials Engineering, 2016, 44(9): 121-128.
链接本文:  
http://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2016.09.019      或      http://jme.biam.ac.cn/CN/Y2016/V44/I9/121
[1] 王增强.高性能航空发动机制造技术及其发展趋势[J].航空制造技术,2007,(1):52-55.WANG Z Q.High performance aeroengine manufacturing technology and development trend[J].Aeronautical Manufacturing Technology,2007,(1):52-55.
[2] 包建文,陈祥宝.发动机用耐高温聚酰亚胺树脂基复合材料的研究进展[J].航空材料学报,2012,32(6):1-13.BAO J W,CHEN X B.Advance in high temperature polyimide resin matrix composites for aeroengine[J].Journal of Aeronautical Materials,2012,32(6):1-13.
[3] 陈祥宝.高性能树脂基体[M].北京:化学工业出版社,1999.CHEN X B.High-performance Resin Matrix[M].Beijing:Chemical Industry Press,1999.
[4] KRISHNAMACHARI P,LOU J Z,SANKAR J,et al.Characterization of fourth-generation high-temperature discontinuous fiber molding compounds[J].International Journal of Polymer Analysis and Characterization,2009,14(7):588-599.
[5] DEXTER H B,DAVIS J G Jr.Graphite/polyimide composites[J].British Journal of Psychiatry:the Journal of Mental Science,1979,143:301-303.
[6] TAMAI S,KUROKI T,SHIBUYA A,et al.Synthesis and characterization of thermally stable semicrystalline polyimide based on 3,4'-oxydianiline and 3,3',4,4'-biphenyltetracarboxylic dianhydride[J].Polymer,2001,42(6):2373-2378.
[7] ABADIE M J M,VOYTEKUNAS V Y,RUSANOV A L.State of the art organic matrices for high-performance composites:a review[J].Iranian Polymer Journal,2006,15(1):65-77.
[8] 赵伟栋,王磊,潘玲英,等.聚酰亚胺复合材料研究进展[J].宇航材料工艺,2013,43(4):14-19.ZHAO W D,WANG L,PAN L Y,et al.Advance in polyimide composites[J].Aerospace Materials and Technology,2013,43(4):14-19.
[9] YOKOTA R.Recent trends and space applications of polyimides[J].Journal of Photopolymer Science and Technology,1999,12(2):209-216.
[10] DANLY J C Sr.Composite and self-lubricating bushing[P].US Patent:US5094548,1992-03-10.
[11] DINGWELL W T,O'REILLY D P,MESING T C.Variable stator vane bushing[P].US Patent:US 2007/6474941,2002-11-05.
[12] 丁孟贤.聚酰亚胺:化学、结构与性能的关系及材料[M].北京:科学出版社,2006.DING M X.Polyimide:Materials and Relationships between Properties with Chemistry,Structure[M].Beijing:Science Press,2006.
[13] HERGENROTHER P M.The use,design,synthesis,and properties of high performance/high temperature polymers:an overview[J].High Performance Polymers,2003,15(1):3-45.
[14] 吴国光.聚酰亚胺粉体的制造与应用[J].信息记录材料,2012,13(4):44-50.WU G G.Manufacturing and application of polyimide powder[J].Information Recording Materials,2012,13(4):44-50.
[15] 张晓蕾,肖继军,李彦涛,等.联苯型聚酰亚胺模塑粉亚胺化工艺及其力学性能的研究[J].塑料工业,2007,35(4):44-46.ZHANG X L,XIAO J J,LI Y T,et al.Study of imidization and mechanical properties of biphenyl-polyimide moulding powder[J].China Plastics Industry,2007,35(4):44-46.
[16] VORA R H,GOH S H.Designed poly (ether-imide) s and fluoro-copoly (ether-imide) s:synthesis,characterization and their film properties[J].Materials Science and Engineering:B,2006,132(1):24-33.
[17] CHENG C,CHEN J,CHEN F,et al.High-strength and high-toughness polyimide nanofibers:synthesis and characterization[J].Journal of Applied Polymer Science,2010,116(3):1581-1586.
[18] LIAW D J,WANG K L,HUANG Y C,et al.Advanced polyimide materials:syntheses,physical properties and applications[J].Progress in Polymer Science,2012,37(7):907-974.
[19] BRUCE R W.Variable stator vane bushings and washers[P].US Patent:US 2007/7207770,2007-04-24.
[20] BIERMANN-WEAVER J M,JAIN V K,LAMPORT R A,et al.Resin mixture for friction materials[P].US Patent:US 1998/5753018,1998-05-19.
[21] CHANG G E C,JONES R J.Fiber reinforced thermoplastic resin matrix composites[P].US Patent:US 1989/4880584,1989-11-14.
[22] DuPont Corp.DuPontTM Vespel® Literature[EB/OL].[2014-05-13].http://www2.dupont.com/Vespel/en_US/pfo/vespel_literature.html.
[23] Maverick Molding Company.Maverick Molding Company technical data[EB/OL].[2014-05-13].http://www.maverickmolding.com/molded-components/resources-md/material-data-sheets-md.
[24] 上海市合成树脂研究所,上海华谊(集团)公司.RATEM®(雷泰)聚酰亚胺系列产品[EB/OL].[2014-05-09].http://www.chem-syn.com/product.asp?bclass=1.
[25] GRAY R A.Low-cost Production of Composite Bushings for Jet Engine Applications[R].NASA/CR-1998-208515.Washington,DC:NASA,1998.
[26] SAEED M B,ZHAN M S.Effects of monomer structure and imidization degree on mechanical properties and viscoelastic behavior of thermoplastic polyimide films[J].European Polymer Journal,2006,42(8):1844-1854.
[27] 曲希明,冀棉,赵伟栋,等.耐371℃ PMR型含异构联苯结构的聚酰亚胺树脂及复合材料[J].宇航材料工艺,2009,39(2):50-53.QU X M,JI M,ZHAO W D,et al.PMR polyimide resins with asymmetric biphenylimide chain segments for 371℃ application[J].Aerospace Materials and Technology,2009,39(2):50-53.
[28] ABDALLA M O,DEAN D,CAMPBELL S.Viscoelastic and mechanical properties of thermoset PMR-type polyimide-clay nanocomposites[J].Polymer,2002,43(22):5887-5893.
[29] VANNUCCI R D.PMR-15 Polyimide Modifications for Improved Prepreg Tack[R].NASA-TM-82951,Washington,DC:NASA,1982.
[30] ADAMCZAK A D,SPRIGGS A A,FITCH D M,et al.Blistering in carbon-fiber-filled fluorinated polyimide composites[J].Polymer Composites,2011,32(2):185-192.
[31] 刘强,王晓亮,蒋蔚,等.BMP系列热固性聚酰亚胺树脂基复合材料的应用进展[J].航空制造技术,2009,(增刊1):22-24.LIU Q,WANG X L,JIANG W,et al.Application progress of BMP thermosetting polyimide resin matrix composites[J].Aeronautical Manufacturing Technology,2009,(Suppl 1):22-24.
[32] 徐颖,周华,程先华.碳纤维增强聚酰亚胺复合材料的摩擦磨损性能[J].江苏大学学报(自然科学版),2011,32(2):167-170.XU Y,ZHOU H,CHENG X H.Friction and wear behavior of thermoplastic polyimide reinforced with carbon fiber[J].Journal of Jiangsu University (Natural Science Edition),2011,32(2):167-170.
[33] 陈建升,李仲晓,陶志强,等.含氟苯乙炔苯胺封端聚酰亚胺的合成与性能研究[J].高分子学报,2007,(3):235-239.CHEN J S,LI Z X,TAO Z Q,et al.Synthesis and characterization of polyimide end-capped with fluorinated phenylethynylaniline[J].Acta Polymerica Sinica,2007,(3):235-239.
[34] BHARGAVA P.High temperature properties of HFPE-Ⅱ-52 polyimide resin and composites[D].Ithaca:Cornell University,2007.
[35] SLINEY H E,JOHNSON R L.Graphite-fiber-polyimide Composites for Spherical Bearings to 340℃(650℉)[M].NASA-TN-D-7078.Washington,DC:NASA,1972.
[36] FRIEDRICH K,SUE H J,LIU P,et al.Scratch resistance of high performance polymers[J].Tribology International,2011,44(9):1032-1046.
[37] 宋旻键,舒卫国,杨熙,等.小尺寸薄壁耐高温玻璃钢衬套的制备及其轴向压缩性能[J].航空制造技术,2009,(增刊1):129-132.SONG M J,SHU W G,YANG X,et al.Preparation and axial compressive property of small size thin-wall high temperature GFRP bush[J].Aeronautical Manufacturing Technology,2009,(Suppl 1):129-132.
[38] SLINEY H E,JACOBSON T P.Performance of Graphite Fiber-Reinforced Polyimide Composites in Self-aligning Plain Bearings to 315℃[R].NASA-TM-X-71667.Washington,DC:NASA,1975.
[39] BOWMAN C L,SUTTER J K,THESKEN J C,et al.SAMPE Symposium and Exhibition,46 th International[C].BocaRaton:CRC Press,2001.
[40] BLOOM J S,FEIST T P,GEORGE D E.Polyimide compositions with improved wear resistance and friction at high PV[P].US Patent:5,789,523,1998-08-04.
[41] JIA J H,ZHOU H D,GAO S Q,et al.A comparative investigation of the friction and wear behavior of polyimide composites under dry sliding and water-lubricated condition[J].Materials Science and Engineering:A,2003,356(1):48-53.
[42] HUA X Y.New technology for glass fiber reinforced polyimide moulding compound[J].China Plastics Industry,2000,28(6):19-20.
[43] BOLVARI A,GLENN S,JANSSEN R,et al.Wear and friction of aramid fiber and polytetrafluoroethylene filled composites[J].Wear,1997,203(96):697-702.
[44] YUDIN V E,GOYKHMAN M Y,BALIK K,et al.Carbonization behaviour of some polyimide resins reinforced with carbon fibers[J].Carbon,2000,38(1):5-12.
[45] WILSON D.PMR-15 processing,properties and problems-a review[J].British Polymer Journal,1988,20(5):405-416.
[46] STENZENBERGER H D,HERZOG M,RÖMER W,et al.Development of thermosetting polyimide resins[J].British Polymer Journal,1983,15(1):2-12.
[47] 任菲菲,王永为,李煌,等.系列聚酰亚胺的制备及其结构表征[J].合成树脂及塑料,2009,26(2):19-22.REN F F,WANG Y W,LI H,et al.Preparation and characterization of series polyimides[J].China Synthetic Resin and Plastics,2009,26(2):19-22.
[48] 杨士勇,高生强,胡爱军,等.耐高温聚酰亚胺树脂及其复合材料的研究进展[J].宇航材料工艺,1999,30(1):1-6.YANG S Y,GAO S Q,HU A J,et al.Progress in high temperature polyimide matrix resins and carbon fiber reinforced composites[J].Aerospace Materials and Technology,1999,30(1):1-6.
[49] MEYER G W,PAK S J,LEE Y J,et al.New high-performance thermosetting polymer matrix material systems[J].Polymer,1995,36(11):2303-2309.
[50] 陈建升,左红军,高群峰,等.苯乙炔基封端PMR型聚酰亚胺树脂的制备与性能研究[J].航空材料学报,2007,27(5):66-70.CHEN J S,ZUO H J,GAO Q F,et al.Preparation and characterization of PMR-type polyimide resin terminated with phenylethynyl group[J].Journal of Aeronautical Materials,2007,27(5):66-70.
[51] SRIVASTAVA V K,PATHAK J P.Friction and wear properties of bushing bearing of graphite filled short glass fibre composites in dry sliding[J].Wear,1996,197(1):145-150.
[52] VANNUCCI R D.Experiments Related to the Fabrication of Carbon Fiber/AMB-21 Polyimide Composite Tubes Using the RTM Process[R].NASA-CP-10189.Washington,DC:NASA,1996.
[53] Foundry Service&Supplies,Inc.Data sheet for Fibercomp (short graphite fiber reinforced polyimide composite:up to 850℉)[EB/OL].[2014-06-21].http://supplies.foundryservice.com/Asset/FiberComp-Data-Sheet.pdf
[1] 王桂芳, 刘忠侠, 张国鹏. 球磨时间对热压烧结制备TiC-CoCrFeNi复合材料微观组织及力学性能的影响[J]. 材料工程, 2019, 47(6): 94-100.
[2] 尚楷, 武志红, 张路平, 王倩, 郑海康. 模板法制备MoSi2/竹炭复合材料及吸波性能[J]. 材料工程, 2019, 47(5): 122-128.
[3] 张明艳, 高升, 吴子剑, 崔宏玉, 高岩. 共聚低热膨胀聚酰亚胺薄膜的制备与表征[J]. 材料工程, 2019, 47(5): 153-158.
[4] 何宗倍, 张瑞谦, 付道贵, 李鸣, 陈招科, 邱邵宇. 不同界面SiC纤维束复合材料的拉伸力学行为[J]. 材料工程, 2019, 47(4): 25-31.
[5] 李亚锋, 礼嵩明, 黑艳伟, 邢丽英, 陈祥宝. 太阳辐照对芳纶纤维及其复合材料性能的影响[J]. 材料工程, 2019, 47(4): 39-46.
[6] 李曦. 二维和零维纳米材料协同增强的高性能纳米复合材料[J]. 材料工程, 2019, 47(4): 47-55.
[7] 李芹, 盛利成, 董丽敏, 张彦飞, 金立国. ZnCo2O4及ZnCo2O4/rGO复合材料的制备与电化学性能[J]. 材料工程, 2019, 47(4): 71-76.
[8] 张航, 路媛媛, 王涛, 鲁亚冉, 刘德健. 激光熔覆WC/H13-Inconel625复合材料的冲击韧性与磨损性能[J]. 材料工程, 2019, 47(4): 127-134.
[9] 李惠, 肖文龙, 张艺镡, 马朝利. 多重结构Ti-B4C/Al2024复合材料的组织和力学性能[J]. 材料工程, 2019, 47(4): 152-159.
[10] 史思涛, 陈畅, 郭政, 李国新, 伍勇华, 苏明周, 王会萌. 原料配比对多孔MgO/Fe-Cr-Ni复合材料性能的影响[J]. 材料工程, 2019, 47(4): 167-173.
[11] 赵双赞, 燕绍九, 陈翔, 洪起虎, 李秀辉, 戴圣龙. 石墨烯纳米片增强铝基复合材料的动态力学行为[J]. 材料工程, 2019, 47(3): 23-29.
[12] 杨宇凯, 张宝, 王旭东, 张虎生, 武岳, 关永军. 石墨烯及碳化硅增强铝基复合材料的冲击力学行为[J]. 材料工程, 2019, 47(3): 15-22.
[13] 贺毅强, 徐虎林, 钱晨晨, 冯立超, 乔斌, 尚峰, 李化强. 机械合金化后注射成形制备Cu/Al2O3复合材料的显微组织与力学性能[J]. 材料工程, 2019, 47(3): 154-161.
[14] 刘巧沐, 黄顺洲, 何爱杰. 碳化硅陶瓷基复合材料在航空发动机上的应用需求及挑战[J]. 材料工程, 2019, 47(2): 1-10.
[15] 张博, 付琪智, 林森, 陈廷芳, 孙仕勇, 蒋卉. 炭化纳米Co3O4/硅藻土复合材料制备及其性能[J]. 材料工程, 2019, 47(2): 62-67.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
版权所有 © 2015《材料工程》编辑部
地址:北京81信箱44分箱 邮政编码: 100095
电话:010-62496276 E-mail:matereng@biam.ac.cn
本系统由北京玛格泰克科技发展有限公司设计开发 技术支持:support@magtech.com.cn