Please wait a minute...
 
材料工程  2020, Vol. 48 Issue (6): 73-81    DOI: 10.11868/j.issn.1001-4381.2018.000632
  综述 本期目录 | 过刊浏览 | 高级检索 |
超疏水防腐蚀涂层的研究进展
王霞, 王辉, 侯丽, 蒋欢, 周雯洁
西南石油大学 材料科学与工程学院, 成都 610500
Research progress in superhydrophobic anticorrosion coatings
WANG Xia, WANG Hui, HOU Li, JIANG Huan, ZHOU Wen-jie
School of Materials Science and Engineering, Southwest Petroleum University, Chengdu 610500, China
全文: PDF(1832 KB)   HTML()
输出: BibTeX | EndNote (RIS)      
摘要 材料腐蚀给社会带来了严重的经济及安全问题,超疏水涂层因其表面的特殊结构在防腐蚀方面有着巨大的潜在价值。本文综述了几种超疏水理论模型的建立和发展,分析了超疏水涂层应用于防腐蚀方面的理论依据及存在的问题,并对水热法、溶胶凝胶法、刻蚀法等几种常用的超疏水涂层制备的方法进行了总结。超疏水涂层大规模应用于腐蚀防护领域在理论上还需要深入地研究涂层的腐蚀防护行为,在制备上还需要简化工艺,降低成本,提高涂层力学稳定性以及水滴在涂层表面状态的可控转变。
服务
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章
王霞
王辉
侯丽
蒋欢
周雯洁
关键词 涂层超疏水防腐蚀理论发展制备方法    
Abstract:The corrosion of materials brings serious economic and safety problems to the society. Superhydrophobic coatings have great potential for anti-corrosion due to the special structure of the surface. In this paper, the establishment and development of several superhydrophobic theoretical models were reviewed. The theoretical basis and existing problems of applying superhydrophobic coatings to corrosion protection were analyzed. Several methods, such as hydrothermal method, sol-gel method and etching method, were discussed. The commonly used superhydrophobic coating preparation methods were summarized. In the field of large-scale application and corrosion protection of superhydrophobic coating, it is necessary to study the corrosion protection behavior of the coating in theory, simplify the process, reduce the cost,and improve the mechanical stability of the coating and the controllable transformation of water drop on the surface of the coating.
Key wordscoating    superhydrophobicity    corrosion resistance    theory development    preparation method
收稿日期: 2018-05-30      出版日期: 2020-06-15
中图分类号:  TQ638  
通讯作者: 王霞(1966-),女,教授,博士,主要研究方向为油气田材料防腐与检测,联系地址:四川省成都市新都区西南石油大学材料科学与工程学院(610500), swpi_wx@126.com     E-mail: swpi_wx@126.com
引用本文:   
王霞, 王辉, 侯丽, 蒋欢, 周雯洁. 超疏水防腐蚀涂层的研究进展[J]. 材料工程, 2020, 48(6): 73-81.
WANG Xia, WANG Hui, HOU Li, JIANG Huan, ZHOU Wen-jie. Research progress in superhydrophobic anticorrosion coatings. Journal of Materials Engineering, 2020, 48(6): 73-81.
链接本文:  
http://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2018.000632      或      http://jme.biam.ac.cn/CN/Y2020/V48/I6/73
[1] NAZEER A A,MADKOUR M.Potential use of smart coatings for corrosion protection of metals and alloys: a review[J].Journal of Molecular Liquids,2018,253:11-22.
[2] FIHRI A,BOVERO E,AL-SHAHRANI A,et al.Recent progress in superhydrophobic coatings used for steel protection: a review [J].Colloids & Surfaces A: Physicochemical & Engineering Aspects,2017,520:378-390.
[3] MOHAMED A M A,ABDULLAH A M,YOUNAN N A.Corrosion behavior of superhydrophobic surfaces: a review[J].Arabian Journal of Chemistry,2015,8(6):749-765.
[4] NISHINO T,MEGURO M,NAKAMAE K,et al.The lowest surface free energy based on —CF3 alignment[J].Langmuir,1999,15(13):4321-4323.
[5] SHIU J Y,KUO C W,CHEN P,et al.Fabrication of tunable superhydrophobic surfaces by nanosphere lithography[J].Chemistry of Materials,2005,16(4):561-564.
[6] YOUNG T.An essay on the cohesion of fluids[J].Philosophical Transactions of the Royal Society of London,1805,95:65-87.
[7] WENZEL R N.Resistance of solid surfaces to wetting by water[J].Ind Eng Chem,1936,28(8):988-994.
[8] CASSIE A B D,BAXTER S.Wettability of porous surfaces[J].Trans Faraday Soc,1944,40(1):546-551.
[9] ZENG R.Corrosion resistance of a superhydrophobic surface on micro-arc oxidation coated Mg-Li-Ca alloy[J].Journal of Alloys & Compounds,2017,728(25):815-826.
[10] TAO L,CHEN S,SHA C,et al.Corrosion behavior of super-hydrophobic surface on copper in seawater[J].Electrochimica Acta,2007,52(28):8003-8007.
[11] SCARRATT L R J,STEINER U,NETO C.A review on the mechanical and thermodynamic robustness of superhydrophobic surfaces[J].Advances in Colloid & Interface Science,2017,246:133-152.
[12] GAO X,GUO Z.Biomimetic superhydrophobic surfaces with transition metals and their oxides: a review[J].Journal of Bionics Engineering,2017,14(3):401-439.
[13] FIHRI A,BOVERO E,AL-SHAHRANI A,et al.Recent progress in superhydrophobic coatings used for steel protection: a review [J].Colloids & Surfaces A: Physicochemical & Engineering Aspects,2017,520:378-390.
[14] LV C,WANG H,LIU Z,et al.A fluorine-free superhydrophobic PPS composite coating with high thermal stability, wear resistance, corrosion resistance[J].Progress in Organic Coatings,2017,110:47-54.
[15] YU D,TIAN J.Superhydrophobicity: is it really better than hydrophobicity on anti-corrosion? [J].Colloids & Surfaces A: Physicochemical & Engineering Aspects,2014,445:75-78.
[16] 范友华.超疏水涂层的制备及其在模拟环境中的防腐蚀性能研究[D].长沙:中南大学,2014. FAN Y H. Study on preparation of superhydrophobic coatings and its anticorrosive property in the simulated environment[D]. Changsha:Central South University,2014.
[17] MA M,HILL R M.Superhydrophobic surfaces[J].Current opinion in Colloid & Interface Science,2006,11(4):193-202.
[18] GAO X,GUO Z.Mechanical stability, corrosion resistance of superhydrophobic steel and repairable durability of its slippery surface[J].Journal of Colloid & Interface Science,2017,512:239-248.
[19] CHENG Y,LU S,XU W,et al.Controllable fabrication of superhydrophobic alloys surface on copper substrate for self-cleaning, anti-icing, anti-corrosion and anti-wear performance[J].Surface & Coatings Technology,2018,333:61-70.
[20] JIANG D,ZHOU H,WAN S,et al.Fabrication of superhydrophobic coating on magnesium alloy with improved corrosion resistance by combining micro-arc oxidation and cyclic assembly[J].Surface & Coatings Technology,2018,339:155-166.
[21] LV C,WANG H,LIU Z,et al.A sturdy self-cleaning and anti-corrosion superhydrophobic coating assembled by amino silicon oil modifying potassium titanate whisker-silica particles[J].Applied Surface Science,2017,435(30):903-913.
[22] DEY S,CHATTERJEE S,SINGH B P,et al.Development of superhydrophobic corrosion resistance coating on mild steel by electrophoretic deposition[J].Surface & Coatings Technology,2018,314:24-30.
[23] MATSON D W,LINEHAN J C,BEAN R M.Ultrafine iron oxide powders generated using a flow-through hydrothermal process[J].Materials Letters,2015,14(4):222-226.
[24] WAN Y,CHEN M,LIU W,et al.The research on preparation of superhydrophobic surfaces of pure copper by hydrothermal method and its corrosion resistance[J].Electrochimica Acta,2018,270:310-318.
[25] ZANG D,ZHU R,ZHANG W,et al.Corrosion resistant superhydrophobic coatings on Mg alloy surfaces inspired by lotus seedpod[J].Advanced Functional Materials,2017,27(8):1605446.
[26] LAI D,KONG G,CHE C.Synthesis and corrosion behavior of ZnO/SiO2, nanorod-sub microtube superhydrophobic coating on zinc substrate[J].Surface & Coatings Technology,2017,315:509-518.
[27] ZHU J,WAN H,HU X.A rapid one-step process for the construction of corrosion-resistant bionic superhydrophobic surfaces[J].Progress in Organic Coatings,2016,100:56-62.
[28] CAI J,WANG S,ZHANG J,et al.Chemical grafting of the superhydrophobic surface on copper with hierarchical microstructure and its formation mechanism[J].Applied Surface Science,2018,436:950-956.
[29] YE Y,LIU Z,LIU W,et al.Superhydrophobic oligoaniline-containing electroactive silica coating as pre-process coating for corrosion protection of carbon steel[J].Chemical Engineering Journal,2018,348:940-951.
[30] WANG S,GUO X,XIE Y,et al.Preparation of superhydrophobic silica film on Mg-Nd-Zn-Zr magnesium alloy with enhanced corrosion resistance by combining micro-arc oxidation and sol-gel method[J].Surface & Coatings Technology,2012,213:192-201.
[31] RAO A V,LATTHE S S,MAHADIK S A,et al.Mechanically stable and corrosion resistant superhydrophobic sol-gel coatings on copper substrate[J].Applied Surface Science,2011,257(13):5772-5776.
[32] 莫春燕,郑燕升,王发龙,等.TiO2/氟化含氢硅油超疏水防腐涂层的制备及性能[J].中国表面工程,2015,28(2):132-137. MO C Y,ZHENG Y S,WANG F L,et al.Preparation and properties of TiO2/Fluoride-polymethylhydrosiloxane superhydrophobic and anticorrosive coating[J].China Surface Engineering,2015,28(2):132-137.
[33] 曹京宜,张海永,李佳欢,等.超疏水涂层在航空航天领域研究与应用[J].化学工程师,2017,31(1):57-60. CAO J Y,ZHANG H Y,LI J H,et al.Research progress and application of super-hydrophobic coating in the areas of aircraft and aerospace[J].Chemical Engineer,2017,31(1):57-60.
[34] 刘嘉悦.超疏水聚苯胺的制备及其耐腐蚀性能研究[D].兰州:兰州理工大学,2016. LIU J Y.Preparation of superhydrophobic polyaniline and its corrosion resistance[D].Lanzhou:Lanzhou University of Technology,2016.
[35] SUN W,WANG L,YANG Z,et al.Fabrication of polydimethylsiloxane-derived superhydrophobic surface on aluminium via chemical vapour deposition technique for corrosion protection[J].Corrosion Science,2017, 128:176-185.
[36] SUN Q,LIU H,CHEN T,et al.Facile fabrication of iron-based superhydrophobic surfaces via electric corrosion without bath[J].Applied Surface Science,2016,369:277-287.
[37] 连峰,王增勇,张会臣.超疏水船用铝合金表面微结构对耐海水腐蚀性能的影响[J].材料热处理学报,2014,35(12):179-183. LIAN F,WANG Z Y,ZHANG H C.Effect of micro-structure of super-hydrophobic warship aluminum alloy surface on its corrosion resistance in seawater[J].Transactions of Materials and Heat Treatment,2014,35(12):179-183.
[38] JIE H,XU Q,WEI L,et al.Etching and heating treatment combined approach for superhydrophobic surface on brass substrates and the consequent corrosion resistance[J].Corrosion Science,2016,102:251-258.
[39] 朱亚利,范伟博,冯利邦,等.超疏水镁合金表面的防黏附和耐腐蚀性能[J].材料工程,2016,44(1):66-70. ZHU Y L,FAN W B,FENG L B,et al.Anti-adhesion and corrosion resistance of superhydrophobic magnesium alloy surface[J].Journal of Materials Engineering,2016,44(1):66-70.
[40] XU Z,JIANG D,WEI Z,et al.Fabrication of superhydrophobic nano-aluminum films on stainless steel meshes by electrophoretic deposition for oil-water separation[J].Applied Surface Science,2018,427:253-261.
[41] SURYAPRABHA T,SETHURAMAN M G.Design of electrically conductive superhydrophobic antibacterial cotton fabric through hierarchical architecture using bimetallic deposition[J].Journal of Alloys & Compounds,2017,724:240-248.
[42] ZHANG F,SHI Z,CHEN L,et al.Porous superhydrophobic and superoleophilic surfaces prepared by template assisted chemical vapor deposition[J].Surface & Coatings Technology,2017,315:385-390.
[43] FAN Y,HE Y,LUO P,et al.A facile electrodeposition process to fabricate corrosion-resistant superhydrophobic surface on carbon steel[J].Applied Surface Science,2016,368:435-442.
[44] 于得旭,于志家,赵小航,等.铜基超疏水表面的电沉积法制备及其耐蚀性能研究[J].高校化学工程学报,2014,28(5):1178-1182. YU D X,YU Z J,ZHAO X H,et al.Electrodepositing preparation and corrosion resistance studies of super-hydrophobic surface on copper substrate[J].Journal of Chemical Engineering of Chinese Universities,2014,28(5):1178-1182.
[45] LI W,KANG Z.Fabrication of corrosion resistant superhydrophobic surface with self-cleaning property on magnesium alloy and its mechanical stability[J].Surface & Coatings Technology,2014,253(9):205-213.
[46] JIANG D,ZHOU H,WAN S,et al.Fabrication of superhydrophobic coating on magnesium alloy with improved corrosion resistance by combining micro-arc oxidation and cyclic assembly[J].Surface & Coatings Technology,2018,339:155-166.
[47] ZHOU X,KONG J,SUN J T,et al.Stable superhydrophobic porous coatings from hybrid ABC triblock copolymers and their anti-corrosive performance[J].ACS Applied Materials & Interfaces,2017,9(35):30056-30063.
[48] ZHANG X,SHI F,YU X,et al.Polyelectrolyte multilayer as matrix for electrochemical deposition of gold clusters: toward super-hydrophobic surface[J].Journal of the American Chemical Society,2004,126(10):3064-3065.
[49] 康志新,郭明杰.热氧化法制备超疏水Ti表面及其耐腐蚀性[J].金属学报,2013,49(5):629-634. KANG Z X,GUO M J.Fabrication of superhydrophobic Ti surface by thermal oxidation and its anticorrosion property[J].Acta Metallurgica Sinica,2013,49(5):629-634.
[50] CHEN T,LIU H,YANG H,et al.Biomimetic fabrication of robust self-assembly superhydrophobic surfaces with corrosion resistance properties on stainless steel substrate[J].RSC Advances,2016,6(50):43937-43949.
[51] ZHAO X,YU B,ZHANG J.Transparent and durable superhydrophobic coatings for anti-bioadhesion[J].Journal of Colloid & Interface Science,2017,501:222-230.
[52] 邸道远,汪怀远,朱艳吉.耐腐蚀耐热超疏水TiO2复合涂层制备与性能研究[J].化工新型材料,2017,45(5):253-255. DI D Y,WANG H Y,ZHU Y J.Preparation and research of superhydrophobic composite coating contained TiO2 with corrosion and heat resistance[J].New Chemical Materials,2017,45(5):253-255.
[53] RADWAN A B,MOHAMED A M A,ABDULLAH A M,et al.Corrosion protection of electrospun PVDF-ZnO superhydrophobic coating[J].Surface & Coatings Technology,2016,289:136-143.
[54] XIANG T,DING S,LI C,et al.Effect of current density on wettability and corrosion resistance of superhydrophobic nickel coating deposited on low carbon steel[J].Materials & Design,2017,114:65-72.
[1] 张梦清, 于鹤龙, 王红美, 尹艳丽, 魏敏, 乔玉林, 张伟, 徐滨士. 感应熔覆原位合成TiB增强钛基复合涂层的微结构与力学性能[J]. 材料工程, 2020, 48(7): 111-118.
[2] 李为民, 彭超义, 杨金水, 邢素丽. PTFE/epoxy全有机超疏水涂层制备[J]. 材料工程, 2020, 48(7): 162-169.
[3] 唐长斌, 卢宇轩, 王飞, 黄平, 于丽花, 薛娟琴. 用于水体中有机污染物电催化降解的非贵金属氧化物阳极的研究进展[J]. 材料工程, 2020, 48(6): 62-72.
[4] 侯桂香, 谢建强, 姚少巍, 张云杰, 蓝文. 生物基没食子酸环氧树脂/纳米氧化锌抗菌涂层的制备与性能[J]. 材料工程, 2020, 48(3): 34-39.
[5] 陈振, 张增志, 丛中卉, 王立宁, 吴浩平. 开孔型聚合物发泡材料的研究及应用进展[J]. 材料工程, 2020, 48(3): 1-9.
[6] 杜娟, 魏子明, 郑世辑, 陈亚军, 胡雪兰, 汪睿. 金属表面制备绿色环保防腐膜技术的研究进展[J]. 材料工程, 2020, 48(2): 22-31.
[7] 周莉, 柳汀, 郑典亮, 许勇刚. 选择表面工艺改性的CIPs涂层及其氧化物的吸波性能[J]. 材料工程, 2019, 47(9): 132-138.
[8] 曾威, 毛杰, 马景涛, 邓畅光, 邓子谦, 邓春明, 宋鹏. 表面粗糙度对PS-PVD热障涂层陶瓷层沉积的影响[J]. 材料工程, 2019, 47(8): 161-168.
[9] 欧阳佩旋, 弭光宝, 李培杰, 何良菊, 曹京霞, 黄旭. NiCrAl/YSZ/NiCrAl-B.e复合涂层对α+β型高温钛合金燃烧产物的影响[J]. 材料工程, 2019, 47(5): 43-52.
[10] 王勇刚, 刘和剑, 回丽, 职山杰, 刘海青. 激光熔覆原位自生碳化物增强自润滑耐磨复合涂层的高温摩擦学性能[J]. 材料工程, 2019, 47(5): 72-78.
[11] 张志斌, 尉小凤, 王海涛, 史雪婷, 冯利邦. 金属基超疏水表面的制备及性能研究进展[J]. 材料工程, 2019, 47(5): 26-33.
[12] 周仲炎, 庄宿国, 杨霞辉, 王勉, 罗迎社, 刘煜, 刘秀波. Ti6Al4V合金激光原位合成自润滑复合涂层高温摩擦学性能[J]. 材料工程, 2019, 47(3): 101-108.
[13] 王瑶, 赵雪妮, 党新安, 杨璞, 魏森森, 张伟刚, 刘庆瑶. 钢表面梯度结构耐腐蚀铝涂层的制备及研究[J]. 材料工程, 2019, 47(11): 148-154.
[14] 赵海朝, 梁秀兵, 乔玉林, 柳建, 张志彬, 仝永刚. 激光熔覆高熵合金涂层的研究进展[J]. 材料工程, 2019, 47(10): 33-43.
[15] 贺星, 孔德军, 宋仁国. 激光熔覆Al-Ni-TiC-CeO2复合涂层的组织与耐腐蚀磨损性能[J]. 材料工程, 2019, 47(10): 68-75.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
版权所有 © 2015《材料工程》编辑部
地址:北京81信箱44分箱 邮政编码: 100095
电话:010-62496276 E-mail:matereng@biam.ac.cn
本系统由北京玛格泰克科技发展有限公司设计开发 技术支持:support@magtech.com.cn