Abstract：In order to control the composition and microstructure of corrosion-resistant aluminum coatings, a layer of pre-coating was deposited on Q235 steel surface by magnetron sputtering, and then corrosion-resistant aluminum coating with a certain thickness was prepared by hot dipping. Microstructure, thickness and chemical composition of aluminum coating were characterized by SEM equipped with EDS. The bonding strength of aluminum coating to substrate was tested by scratch test, and corrosion resistance was evaluated by salt water corrosion test. The results show that the coating obtained by magnetron sputtering combining with hot dipping is relatively denser. The aluminum coating prepared by both hot dipping and magnetron sputtering combining with hot dipping consists of an outer Al layer and an inner Fe-Al alloy layer. The thicknesses of Al layers are (45.75±6.41) μm and (44.84±3.17) μm, respectively. The thicknesses of Fe-Al alloy layers are (150.37±4.95) μm and (138.08±6.05) μm, respectively. The bonding strength between aluminum coating and substrate prepared by hot dipping is approximately 163.90N, while that prepared by magnetron sputtering combining with hot dipping is 160.25N. The corrosion mass loss rates of hot dip aluminizing Q235 steel and magnetron sputtering combining with hot dip aluminizing Q235 steel are about 1/12-1/6 of that of uncoated sample, and the corrosion pits of the latter one are more uniform.
王瑶, 赵雪妮, 党新安, 杨璞, 魏森森, 张伟刚, 刘庆瑶. 钢表面梯度结构耐腐蚀铝涂层的制备及研究[J]. 材料工程, 2019, 47(11): 148-154.
WANG Yao, ZHAO Xue-ni, DANG Xin-an, YANG Pu, WEI Sen-sen, ZHANG Wei-gang, LIU Qing-yao. Preparation and research of structure-gradient and corrosion-resistant aluminium coatings on steel surface. Journal of Materials Engineering, 2019, 47(11): 148-154.
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2019, Vol. 47 
