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材料工程  2019, Vol. 47 Issue (11): 43-52    DOI: 10.11868/j.issn.1001-4381.2018.001149
  增材制造与再制造专栏 本期目录 | 过刊浏览 | 高级检索 |
短应力线轧机激光再制造现状及发展趋势
张斌1, 陈岁元1, 梁京1, 刘常升1, 崔彤1, 王玫2
1. 东北大学 材料科学与工程学院 材料各向异性与织构教育部重点实验室, 沈阳 110819;
2. 沈阳大陆激光技术有限公司, 沈阳 110136
Current status and development trend of laser remanufacturing of short stress path rolling mill
ZHANG Bin1, CHEN Sui-yuan1, LIANG Jing1, LIU Chang-sheng1, CUI Tong1, WANG Mei2
1. Key Laboratory for Anisotropy and Texture of Materials(Ministry of Education), School of Materials Science and Engineering, Northeastern University, Shenyang 110819, China;
2. Shenyang Dalu Laser Technology Co., Ltd., Shenyang 110136, China
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摘要 短应力线轧机是钢铁制造行业大规模使用的机电一体化设备。我国是世界上废旧轧机保有量最大的国家,大部分轧机都因在高温、高湿、微动磨损恶劣环境下服役而导致轧机系统精度下降,失效报废。同时,废旧报废状态的轧机占用企业大量的存储和场地资源,闲置轧机的自然腐蚀将会造成严重的环境污染。激光再制造技术是一种新型高效绿色的轧机修复再制造技术,本文总结了短应力线轧机主要失效方式和激光再制造技术的应用概况。从轧机工况分析、失效机理、材料设计等方面详细评述了短应力线轧机激光再制造存在的主要问题,以及针对这些问题开展的国内外相关研究工作和最新发展动态。在此基础上,指出设计轧机激光再制造专用材料、研发激光再制造过程的实时监测和反馈系统、建立激光再制造后轧机服役性能评价标准、拓展轧机整机激光再制造领域将是未来的主要发展方向。
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张斌
陈岁元
梁京
刘常升
崔彤
王玫
关键词 短应力线轧机激光再制造失效分析材料设计微动磨损    
Abstract:The short-stress-path rolling mill is a mechatronics equipment which is widely used in the steel manufacturing industry. China has the largest number of used rolling mills in the world. Most of the rolling mills are served under the harsh environment of high temperature, high humidity and fretting wear, which leads to the decrease of rolling mill system accuracy and failure scrap. At the same time, the rolling mills in the scrapped state occupy a large amount of storage spaces and site resources of the factories. Furthermore, the natural corrosion of the idle rolling mill will cause serious environmental pollution. Laser remanufacturing is a new type of technology for high-efficiency green rolling mill repairing and remanufacturing. The main failure modes of short-stress-path rolling mills and the application of laser remanufacturing technology on short-stress-path rolling mills were summarized in this paper. From the aspects of mill condition analysis, failure mechanism and material design, the main problems in laser remanufacturing of short-stress-path rolling mill and related research work and latest developments on these issues were reviewed. On this basis, it was pointed out that the main development direction in the future is to design special materials for laser remanufacturing of rolling mill, develop real-time monitoring and feedback system for laser remanufacturing process, and establish evaluation standards for service performance of rolling mill after laser remanufacturing, and to expand the field of laser remanufacturing of rolling mill.
Key wordsshort-stress-path rolling mill    laser remanufacturing    failure analysis    material design    fret-ting wear
收稿日期: 2018-09-29      出版日期: 2019-11-21
中图分类号:  TG665  
基金资助: 
通讯作者: 陈岁元(1964-),男,教授,博士生导师,研究方向为激光3D打印增材制造技术,联系地址:辽宁省沈阳市和平区文化路3号巷11号东北大学南湖校区知行楼431室(110819),E-mail:chensy@atm.nedu.edu.cn     E-mail: chensy@atm.nedu.edu.cn
引用本文:   
张斌, 陈岁元, 梁京, 刘常升, 崔彤, 王玫. 短应力线轧机激光再制造现状及发展趋势[J]. 材料工程, 2019, 47(11): 43-52.
ZHANG Bin, CHEN Sui-yuan, LIANG Jing, LIU Chang-sheng, CUI Tong, WANG Mei. Current status and development trend of laser remanufacturing of short stress path rolling mill. Journal of Materials Engineering, 2019, 47(11): 43-52.
链接本文:  
http://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2018.001149      或      http://jme.biam.ac.cn/CN/Y2019/V47/I11/43
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