基于临界折射纵波递归定量分析的纯铁疲劳损伤无损评价

doi:10.11868/j.issn.1001-4381.2021.000246

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摘要

利用超声检测技术无损评价金属材料的疲劳损伤程度，是保证高性能零部件承载性能和服役可靠性的重要手段。以工业纯铁低周疲劳损伤为研究对象，提出将临界折射纵波（critically refracted longitudinal，L_CR）与递归定量分析相结合的无损评价方法。结果表明：拉-压加载过程中表现为循环硬化，随加载周次增加至1000周次，L_CR波幅值及对应归一化幅值差A_dif整体呈单调变化，5 MHz检测频率的灵敏度高于2.25 MHz。进一步对L_CR波进行递归定量分析，递归图随疲劳损伤发展变化明显，提取归一化递归度差RR_dif作为损伤指标，较时域、频域和时频域最大幅值等指标的灵敏度显著提升，增加幅度最大可达44%，为早期疲劳损伤的无损评价提供了新手段。

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	孟亦圆
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	罗忠兵

关键词 ：疲劳损伤, 临界折射纵波, 递归定量分析, 无损评价

Abstract：

Nondestructive evaluation on fatigue damage of metallic materials with ultrasound is important to ensure the load-bearing capability and in-service reliability of high-performance components.The fatigue damage of industrial pure iron was studied, and a nondestructive testing method which combined the critically refracted longitudinal (L_CR) wave and recurrence quantification analysis (RQA) was proposed. Results show that with the increasing loading cycles and hardening during the tensile-compressive cyclic loading until 1000 cycles, the amplitude of L_CR wave and the corresponding normalized amplitude difference A_difboth evolve monotonically. The sensitivity of 5 MHz testing frequency is significantly higher than that of 2.25 MHz. A further analysis of L_CR wave with RQA presents that the resulting recurrence plot possesses higher sensitivity. The normalized recurrence rate difference RR_dif is extracted. The sensitivity indicates an obvious increase up to 44% compared with the maximum amplitude indexes in time domain, frequency domain, and time-frequency domain. It proves that the proposed method would be a new solution to the nondestructive evaluation on early-stage fatigue damage of metallic materials.

Key words： fatigue damage critically refracted longitudinal wave recurrence quantification analysis nondestructive evaluation

收稿日期: 2021-03-22 出版日期: 2022-10-24

中图分类号:	TH142
	TH114

基金资助:国家自然科学基金项目(51775087)

通讯作者: 罗忠兵 E-mail: zhbluo@dlut.edu.cn

作者简介: 罗忠兵(1984—), 男, 副教授, 博士, 博士生导师, 研究方向为材料无损检测与评价, 联系地址: 辽宁省大连市高新园区凌工路2号大连理工大学材料学院(116024), E-mail: zhbluo@dlut.edu.cn

引用本文:

孟亦圆, 林莉, 陈军, 金士杰, 罗忠兵. 基于临界折射纵波递归定量分析的纯铁疲劳损伤无损评价[J]. 材料工程, 2022, 50(10): 172-178.
Yiyuan MENG, Li LIN, Jun CHEN, Shijie JIN, Zhongbing LUO. Nondestructive evaluation on fatigue damage of pure iron based on critically refracted longitudinal wave combined with recurrence quantification analysis. Journal of Materials Engineering, 2022, 50(10): 172-178.

链接本文:

http://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2021.000246 或 http://jme.biam.ac.cn/CN/Y2022/V50/I10/172

Table 1 实验用工业纯铁的化学成分(质量分数/%)

Fig.1 纯铁疲劳实验试样几何示意图

Fig.2 L_CR波检测系统示意图

Fig.3 应变幅随疲劳加载周次的变化规律

Fig.4 不同疲劳加载周次下纯铁试样表面形貌
(a)0周次；(b)2周次；(c)100周次；(d)500周次；(e)1000周次

Fig.5 不同疲劳加载周次下纯铁试样L_CR波时域信号波形
(a)2.25 MHz；(b)5 MHz

Fig.6 纯铁试样L_CR波归一化幅值差A_dif随疲劳加载周次的变化

Fig.7 纯铁试样在不同疲劳加载周次下2.25 MHz (1)和5 MHz (2) L_CR波信号RP图
(a)0周次；(b)2周次；(c)100周次；(d)500周次；(e)1000周次

Fig.8 纯铁试样L_CR波递归度(RR)和归一化RR差(RR_dif)随疲劳加载周次的变化

Fig.9 纯铁试样L_CR波RQA结果与时域、频域、时频分析结果对比

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