Research progress in additive friction stir deposition
Gang CHEN1, Kai WU1,*(), Yu SUN1, Hepeng JIA1, Zhixiong ZHU2, Fengfeng HU2
1 School of Mechanical Engineering, Nanjing University of Science and Technology, Nanjing 210094, China 2 Aerospace Engineering Equipment (Suzhou) Co., Ltd., Suzhou 215200, Jiangsu, China
The additive friction stir deposition (AFSD) technology is a new solid-state additive manufacturing technology. The metal bars, powders, and wires are used as feedstock. During the additive process, the friction heat generated by the friction between feedstock and the plate and the plastic deformation heat generated by the severe deformation of feedstock form a viscoplastic deposition layer. The deposition layer is stacked layer by layer to form three-dimensional parts. Because of its solid phase characteristics, it has many advantages over fused-based metal additive technologies and has become a research hotspot in the field of additive manufacturing. In this paper, the latest research progress of AFSD technology at home and abroad was reviewed from four aspects of equipment development, microstructure evolution, material flow characteristics and mechanical properties change. The feasibility of the application of this technology in engineering practice was analyzed and the application prospect in the field of metal coating reinforcement for material repair parts of additive manufacturing was forecasted. Finally, it was pointed out that the heat generation mechanism, material flow characteristics, auxiliary optimization process, and intelligent equipment development are the future research directions.
Material flow is mainly concentrated around the stirring pin
[41-44]
Material is subjected to lateral constraints imposed by workpieces
FS
From the advancing side to the retreating side and terminates at the center
[46]
The flow in the top layers is influenced by the rotation of the consumable rod and the flow at the bottom layers is influenced by substrate
AFSD
The deposited material without mechanical constraint in the lateral direction
[26]
The deposited material upward flow after flow from the tool shoulder surface
Table 2 材料流动特性总结
Fig.6 AFSD技术制造的零件及部分应用领域[17, 32, 39, 51]
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2023, Vol. 51 
), 孙宇1, 贾贺鹏1, 朱志雄2, 胡峰峰2
