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2222材料工程  2016, Vol. 44 Issue (8): 64-69    DOI: 10.11868/j.issn.1001-4381.2016.08.011
  材料与工艺 本期目录 | 过刊浏览 | 高级检索 |
不同表面活性剂处理的Sb2O3对PVC复合材料阻燃性能的影响
徐建林1,2,*(), 周生刚1,2, 牛磊1,2, 杨文龙1,2, 王程程1,2, 文琛1,2
1 兰州理工大学 省部共建有色金属先进加工与再利用国家重点实验室, 兰州 730050
2 兰州理工大学 温州泵阀工程研究院, 浙江 温州 325105
Effect of Sb2O3 Modified by Various Surface Active Agents on Flame Retardant Properties of PVC Composite
Jian-lin XU1,2,*(), Sheng-gang ZHOU1,2, Lei NIU1,2, Wen-long YANG1,2, Cheng-cheng WANG1,2, Chen WEN1,2
1 State Key Laboratory of Advanced Processing and Recycling of Non-ferrous Metals, Lanzhou University of Technology, Lanzhou 730050, China
2 Wenzhou Research Institute of Pump and Valve Engineering, Lanzhou University of Technology, Wenzhou 325105, Zhejiang, China
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摘要 

利用高能球磨法制备Sb2O3粉末,采用聚乙二醇-6000、十二烷基硫酸钠和OP-10对Sb2O3粉末进行表面改性,研究不同表面活性剂改性的Sb2O3颗粒对PVC复合材料体系阻燃性能的影响。运用X射线衍射仪(XRD)、透射电子显微镜(TEM)对Sb2O3的物相组成、颗粒形貌、平均粒径进行表征,利用X射线能量色散谱仪(EDS)、极限氧指数仪以及垂直燃烧实验分别对Sb2O3/PVC复合材料的粒子分布、阻燃性能进行研究。结果表明:当聚乙二醇-6000作为表面活性剂时,由于纳米Sb2O3粒子表面有机膜空间位阻效应较大,使得纳米Sb2O3在PVC基体中表现出良好的分散性。当纳米Sb2O3添加量为1.26%(质量分数,下同)时,PVC复合材料的氧指数为27.1%,材料处于难燃级别;当采用十二烷基硫酸钠和OP-10作为表面活性剂时,Sb2O3颗粒表面包覆效果差,Sb2O3颗粒粒径分别为100nm和150nm,Sb2O3在PVC基体中分散性变差,并出现团聚现象。当Sb2O3添加量为1.26%时,PVC复合材料的氧指数分别为24.7%和25.3%,材料未达到难燃级别。

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徐建林
周生刚
牛磊
杨文龙
王程程
文琛
关键词 表面活性剂Sb2O3PVC复合材料阻燃性能    
Abstract

Sb2O3 powders were prepared by high energy ball milling using polyethyleneglycol-6000, sodium dodecyl sulfate and OP-10 to modify the surface properties of the powder. The influence of Sb2O3 powders modified by various surface active agents on flame retardant properties of PVC composite materials was studied. The phase composition, morphology and the average particle size of the powders were characterized by XRD and TEM. The particle distribution and flame retardant properties of Sb2O3/PVC composite materials were studied by EDS, limiting oxygen index instrument and vertical burning test. The results show that nanometer Sb2O3 has good dispersion in the PVC matrix because of the higher space steric effect of organic film on the surface of nanometer Sb2O3 when polyethyleneglycol-6000 was used as the surface active agent. While the content of nanometer Sb2O3 is 1.26% in the PVC composite material, the oxygen index of the composite material is 27.1% and the composite material reaches fire retardant grade. Using sodium dodecyl sulfate and OP-10 as surface dispersants, the surface of Sb2O3 powders can not be coated completely. The particle size of Sb2O3 powders are 100nm and 150nm, respectively, The Sb2O3 powders have poor dispersion in the PVC matrix, and even some agglomerating phenomena took place. The oxygen index of Sb2O3/PVC composite materials are 24.7% and 25.3%, respectively, containing 1.26% Sb2O3 powders in Sb2O3/PVC composite material. The materials don't achieve flame retardant level.

Key wordssurface active agent    Sb2O3    PVC    composite    flame retardant property
收稿日期: 2014-12-02      出版日期: 2016-08-23
中图分类号:  TB332  
基金资助:浙江省自然科学基金资助项目(LY12E01002);省部共建有色金属加工与再利用国家重点实验室开放基金资助项目(SKL12012)
通讯作者: 徐建林     E-mail: ggdjlxu@sina.com
作者简介: 徐建林(1970-), 男, 教授, 博士, 从事材料制备、微结构与性能等方面的研究工作, 联系地址:甘肃省兰州市兰州理工大学材料科学与工程学院(730050), ggdjlxu@sina.com
引用本文:   
徐建林, 周生刚, 牛磊, 杨文龙, 王程程, 文琛. 不同表面活性剂处理的Sb2O3对PVC复合材料阻燃性能的影响[J]. 材料工程, 2016, 44(8): 64-69.
Jian-lin XU, Sheng-gang ZHOU, Lei NIU, Wen-long YANG, Cheng-cheng WANG, Chen WEN. Effect of Sb2O3 Modified by Various Surface Active Agents on Flame Retardant Properties of PVC Composite. Journal of Materials Engineering, 2016, 44(8): 64-69.
链接本文:  
http://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2016.08.011      或      http://jme.biam.ac.cn/CN/Y2016/V44/I8/64
Fig.1  纳米Sb2O3的XRD图谱(a)样品1;(b)样品2;(c)样品3
Fig.2  Sb2O3粉末的TEM照片(a)样品1;(b)样品2;(c)样品3
Fig.3  Sb2O3/PVC复合材料的EDS照片(a)样品1;(b)样品2;(c)样品3
Sample Oxygen index/% UL-94 level
1 27.1 V-1
2 24.7 V-2
3 26.3 V-2
Table 1  Sb2O3/PVC复合材料的氧指数和UL-94等级
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